The Science of Fuel/Air Ratios
Friday, September 22nd, 2006aluminium metric bolts
It’s no secret that carburettors mix air and fuel in a nicely atomised way before the hungry engine sucks it into the cylinder, compresses it, ignites it, disposes of the hot gases and then goes looking for more to do it all again. Dick had a look over my maths and, at 6000 rpm, each cylinder does all of the above about 50 times every second.
And while it is feasible to compress the charge and ignite it with a wide range of air/fuel mixtures, there is an optimum range where the presence of sufficient fuel helps control the unreasonably high temperatures within the combustion chamber. If the temperatures are allowed to get too hot, bits can melt, and that is not a good idea.
So, as part of the process of preparing the Dick Jones Special for racing, I’m paying closer attention to just what is happening within the fuel system. Let’s start with fuel pressure. It’s quite easy to check. Simply disconnect the fuel hose from the carburettor, hook it up to a pressure guage, and switch on the pumps. Holleys like about 6 psi, Webers about 1.5 to 2 psi. If you don’t have enough pressure, then during a part of the lap where g force is present, the fuel can be forced to the side of the float chamber, lift the floats and thus cut off supply, even though the level in the float chamber is below the target. Result: less fuel than required in the system when you point the big toe again.
Next is fuel flow, which is the volume of fuel that can be delivered by the pumps. Holley says a good formula is a pound of fuel per hour per two horsepower. So if you have 300 horsepower, the pumps need to be able to deliver 150 pounds of fuel in an hour, which is 2.5 pounds per minute. As a rule, an imperial gallon of avgas should weigh in at about 7 pounds or so, and an imperial gallon is equivalent to 4.5 litres. Be careful with US based literature here, because a US gallon is only 6lbs. How do you check it ? I started by buying a measuring jug with fine scale gradations, and using a stop watch, pumped fuel into the jug for exactly sixty seconds. It’s worth taking care here to measure the flow from as close to the carburettor as possible. That way, you know you’re replicating what is probably happening when the car is running.
In my case, the pump delivered 2.24 litres a minute. That equates to 30 gallons per hour, or 210 lbs per hour, which is more than enough.
Now for the carburettor. Assuming there are no leaks, and I’m including air and vacuum leaks here, the common approach for my old Holley is to allow a measured amount of fuel into the engine through a main jet. Actually, there are four of them, two for the primary system, and two for the secondary system. These jets, conveniently enough, have numbers stamped onto them which indicate the diameter of the hole in each jet, measured in thousandths of an inch. If you refer to the Holley website, you’ll find the standard jet sizes for your carburettor, but… a racing engine is a bit of a throughbred, with optimised flow characteristics into and out of the combustion chamber, higher compression, and so standard settings might be best viewed as minima. The point of these optimised flow characteristics is for as much fuel and air to get into the cylinder as possible in the short time allowed, and then for it to leave as quickly as possble once we’ve burnt it. The potential problem here is that the fuel itself, before it is ignited, has a nice habit of cooling things down just a tad before the ignition lights it up, so it seems sensible to fatten the fuel/air ratio up as we improve the flow in and out of the cylinder. This is where going for a bigger main jet can help.
Next is the air itself. We’ve all noticed how much better our cars go at night, when the air is colder. The reason is that cold air is denser than hot air. I have read that dropping the air temperature by 1 degree Celsius can add 1% more horsepower. True or not, cold air certainly has an impact on horsepower, but temperature is not the only indicator of a change in air density. Altitude has an impact, since air gets thinner, the higher we go. And the general weather pattern is the final influence on air density. If we are currently with a weather pattern where there is a Low overhead, then the air is less dense than it would be in the middle of a High. That is why the top drag race teams consult weather stations as they prepare for their runs down the quarter mile. If they set up for low density, and it’s high, they run the risk of leaning things out too far. So while intercoolers and cold air boxes all help, there is definitely a correlation between increasing air density and making an adjustment to the ratio of fuel.
It’s a pretty simple task to replace the main jets in a Holley, and they are available in a wide range of sizes. Make a note of the change you made, run the car, and look for a change in the colour of the plugs, the tailpipe, and maybe a bit of black smoke when you floor it. The experts I’ve spoken to suggest that you finally jet for performance, and that’s mostly a subjective thing. If you feel as though the car is better, then it probably is. But if you feel as though it’s still not right a few days later when you get to the track, remember that the air is, more than likely, different.


